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Fiberglass mesh tape and setting compound are used with fiberglass-faced gypsum wallboard to build interior walls that can combat damaging mold, mildew, and insects.


Bob Vila

Storm-Ready Design Project


Storm-Ready Doors, Fiberglass Wallboard, and Power Backup (BV0105)

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Bob is back at the storm-ready house in Punta Gorda, Florida, where the interior work on the electrical system, plumbing, and walls is underway. The outswinging, oversized front door completes the seal on the building envelope. It is installed on a 1¾ inch sill against a pre-cast concrete lip designed to keep the door from blowing in or water from blowing under. As a wind-protection measure, the door swings out so winds won’t force it open, causing wind penetration and pressurization during a storm. Bob checks out the wiring installation and the plumbing work, then reviews his visit to the PGT window factory and the installation of impact-resistant windows and patio sliders. Bob walks through the stepped arch that leads to the open kitchen / family area and the bedrooms beyond. There Thad Goodman of Georgia-Pacific is installing the DensArmor Plus fiberglass wallboard. With no paper or sugars and starches used for binders, this fiberglass-faced gypsum is impervious to mold, mildew, and insects. Keeping a house dry in humid climates prevents damaging mold growth. The Kohler generator and Square D / Schneider Electric panel box will keep the house functioning, cool, and dry in case of a storm or power outage.

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Additional Show Information
Backup Generators
Plumbing Basics
Structured Wiring
Protecting Your Doors from Wind
Building A Storm-Ready Home
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Storm-Ready Design Episodes
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Show BV0105 Video Clips: View all videos from this project


Installing an Impact-Resistant Front Door

Bob is back at the Punta Gorda, Florida, storm-ready house for the installation of the hurricane-resistant front door. Jesse Gonzalez from Mercedes Homes joins Bob for the installation of an ...
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Electrical Wiring with Metal Studs

Bob joins electrician Jose Rodriguez as he installs wiring in metal framing at the storm-ready house. Rodriguez uses plastic boxes with plastic flanges to house the wiring. Rodriguez also attaches ...
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Reviewing the Impact-Resistant Sliders and Windows

Bob recaps the visit to the PGT window factory where the impact-resistant windows for the storm-ready house are made and tested. He reviews the violent impact testing they undergo and ...
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Plumbing with Metal Studs and a Concrete Slab

Bob joins Dan Gerry from Tranquility Plumbing as they punch holes in the metal studs for the CPVC tubing that will carry the hot and cold water through the house. ...
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Fiberglass-Faced Wallboard Combats Mold and Moisture

Bob meets Thad Goodman from Georgia-Pacific who is on site to install DensArmor Plus fiberglass-faced wallboard in the storm-ready house. The four-by-ten sheets are drilled into furring strips installed against ...
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Wiring an Electrical Box to Support a Backup Generator

Electrician Harry Cunningham and Kim Hansen of Square D / Schneider Electric join Bob to explain the electrical box that supports the household power and backup generator. Two power sources ...
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Backup Generator for Storm-Ready Home

Ron Ford from Kohler shows Bob the 12 killiwatt backup generator that has been installed at the Punta Gorda, Florida, home. Backup power is essential in a hurricane to prevent ...
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Carpentry, Construction & Materials
• Georgia-Pacific - DensArmor® paperless interior wallboard

Lighting & Electrical
• Kohler Power Systems - 12Kw backup power generator
• Square D / Schneider Electric - Electrical panel, surge protection and Arc-D-Tect arc fault circuit interruptors

Real Estate
FLASH (Federal Alliance for Safe Homes) - non-profit, organization dedicated to promoting disaster safety and property loss mitigation
• Mercedes Homes - Developer - homes designed and built for comfort, elegance, efficiency, and safety in Florida, Texas, and the Carolinas.
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