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Storm-Ready Design Project


Building Reinforced Concrete Storm-Ready Homes in Florida Video

Bob is joined on the site of the Punta Gorda, Florida, storm-ready home by Jim Crain of Precise Forms. Precise Forms partners with Mercedes Builders to create high-quality, reinforced concrete homes throughout Florida. Precise Forms began in 1967 by supplying cast-in-place forms for subterranean foundations and basements. In 2000 they began to set forms for full wall, cast-in-place houses for Mercedes Homes. Once the forms are set, Bob walks through the layout with Jesse Gonzalez of Mercedes Homes. Gonzalez points to window placements that are encapsulated behind the aluminum forms as they walk past view windows in the family area, past the three bedrooms, bath, laundry, and two-car garage of this four-bedroom home with master suite. Mark Newton of Solid Wall Systems joins Bob as the pour begins. He explains that they are using a 2,000 pound psi, small aggregate concrete mix for the entire pour. We watch as the concrete is pumped into the forms, which are braced at the top by two-by-fours that hold the tops of the forms square to prevent movement as the forms receive the static pressure of the concrete. Newton explains that they will vibrate around all door and window openings before allowing the concrete to set. This will help eliminate voids, honeycombing, or any blowout due to bad adhesion or conformity of the concrete.



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Carpentry, Construction & Materials
• Mercedes Homes - General Contractor
• Precise Forms, Inc. - Aluminum form systems for concrete homes and basement foundations
• Solid Wall Systems - Aluminum concrete form system

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• Mercedes Homes - Developer - homes designed and built for comfort, elegance, efficiency, and safety in Florida, Texas, and the Carolinas.
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Other Video Clips from this Episode


Setting Aluminum Forms for Concrete Walls

Cameron Parker, production manager for Solid Wall Systems, shows Bob how the aluminum forms are prepped and erected for the concrete pour at the Punta Gorda, Florida, storm-ready house. Parker ...
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Stem Walls, Slab, and Reinforcement for Concrete Walls

After seven days of steady rain, the crew is ready to pour the concrete for the foundation and slab at the Punta Gorda, Florida, storm-ready home. Bob explains how code ...
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House Failures in Hurricanes

Bob is joined by Wayne Sallade, the emergency manager for Charlotte County, Florida. They stand before a residential property that has been condemned since the strike by hurricane Charley. Sallade ...
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Building Reinforced Concrete Storm-Ready Homes in Florida

Bob is joined on the site of the Punta Gorda, Florida, storm-ready home by Jim Crain of Precise Forms. Precise Forms partners with Mercedes Builders to create high-quality, reinforced concrete ...



Removing the Concrete Wall Forms and Planning the Plaster Finish

It has been nearly 12 hours since the concrete was poured on the Punta Gorda, Florida, storm-ready house. The crew from Solid Wall Systems is on site to strip the ...
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A Concrete House for a Hurricane Zone

Homeowner Jim Minardi is checking out the layout of his new reinforced concrete home that has materialized from sand after just two days. He joins Bob at the window of ...
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