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Season 8 -

Dream Garage and Boat Storage


Marstons Mills, MA
This innovative and functional post-and-beam barn structure is designed to provide space to store and work on boats and cars. The story centers around creating a state of the art, ergonomically efficient, well-lit, and safe environment.
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Project Introduction Video Clips

(HA0814)
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Reviewing the Dream Garage Project Plans

Bob and Ryley review the architectural plans for the "Dream Garage". Features, such as the various storage areas and window elements, are discussed as well as the project's post and ...
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Tour of Osterville, Massachusetts

Bob tours the local town of Osterville and discusses it's strong fishing history. He meets with Bill Cook of America's Cup fame to showcase his award winning house and yachting ...
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Excavating and Building the Foundation

Bob visits the start of the new foundation. The soil componants are discussed and the digging begins. Once the excavation is complete the forms are assembled.
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Working on the Foundation Video Clips

(HA0815)
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Discussing the Poured-in Insulated Concrete Form System

Bob meets with Larz Anderson from Owens Corning to discuss the Lite-Form Insulating System used in the garage's foundation. A poured-in-place concrete wall system, the forms are pre-assmebled and tied ...
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Tour of the Automobile Collection at the Heritage Plantation

Bob meets with Bob Rogers of the Heritage Plantation, situated in Sandwich, Massachusetts. They discuss the post and beam Shaker Round Barn that houses the Josiah K. Lilly, III automobile ...
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Pouring Concrete for the Foundation

Bob and Ryley discuss the concrete that is being poured into the Styrofoam forms for the foundation. Modern concrete trucks hold eleven to twelve yards, whereas older ones held nine, ...
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More Foundation Work Video Clips

(HA0816)
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Discussing the Hydronic In-floor Radiant Heating System

Bob meets with mechanical contractor, Frank Iadarola to watch the installation of the Heatway hydronic radiant heating system in the slab of the automotive side of the "dream garage". The ...
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Historic Windmill Tour

Bob tours the "Old East Mill" at the Heritage Plantation in Sandwich, MA. Moved from it's original location in Orleans, MA, and restored, the post-and-beam windmill is an excellent example ...
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Termite Prevention

Bob and Ryley meet with exterminator Dean Bailey of Fowler and Sons of Hyannis, MA to discuss termite control in and around the garage. Dean explains the pesticide used.
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Pouring the Concrete Floor

Concrete contractor Shawn Doyle is on hand to review the techniques used in pouring the concrete floor of the garage. A laser levels is used to ensure an accurate level ...
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Framing the Garage Video Clips

(HA0817)
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Framing the Barn

Bob confers with Paul Pacella from Maine Post and Beam of Cape Cod about the framing of the barn. Paul demonstrates the various saws used to square the lumber and ...
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Lumber Mill Tour

Bob tours the Ralph A. Esty & Sons Lumber Corporation in Groveland, MA. Operations Manager Ken Monoco explains the process of aquiring and milling the lumber. The logs are scanned ...
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Discussing the Garage Framing and Selecting a Garage Door

Bob and Ryley review the plans and progress of the post-and-beam storage building, and choose doors for the end of the building. Framing continues and Bob discusses the various joints ...
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Framing and Decking Video Clips

(HA0818)
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Placing the Engineered Wood Glulam Roof Ridge Beam

Bob confers with Paul Pacella of Maine Post and Beam over the cutting and placement of the engineered wood glulam ridge beam for the barn.
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Discussing How Glulams are Manufactured

Bob visits the Willamette Industries glue laminated facilities in Eugene, Oregon, for a tour with General Sales Manager Steve Killgore to learn first-hand how glulams are manufactured.
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Cutting Joists using 17th Century Construction Techniques

Bob is joined by Pret Woodburn from Plimouth Plantation who shows how mortise-and-tenon joinery was cut back in the 17th and 18th centuries.
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Insulating the Garage Video Clips

(HA0819)
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Installing Insulspan Structural Insulated Panels

Bob and Ryley check out the Insulspan panels with Frank Baker from Insulspan. The Styrofoam panels save steps in construction since they include structural stability, insulation, sidewall, and interior drywall. ...
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Tour of the Ainsworth Lumber Mill

Bob meets with Michael Ainsworth at the Ainsworth Oriented Strand Board Mill in Canada for a tour of one of the most modern OSB factories in the world. The mill ...
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Salvaged Door Installation

Bob and Ryley install a salvaged door on the new addition. Because the door has no casings they can go ahead and attach it to the frame. Ryley first shims ...
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Exterior Trim and Siding Video Clips

(HA0820)
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Vinyl Window Installation

Bob meets with Bob Ryley and installs a vinyl-clad Pella awning window with pre-assembled exterior trim.
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Working With the Exterior Trim

Bob meets with Bob Ryley and creates a new/old overhang detail with eyebrow returns and cedar plywood siding.
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Plywood Testing Facilities Tour

Bob takes a tour of the American Plywood Association testing facilities with Tom Williamson, the Executive Vice President of Engineered Wood Systems. Tom explains the various wood tests to Bob. ...
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Skylights and Metal Roofing Video Clips

(HA0821)
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Installing Velux Skylights

Bob Works on the installation of a Velux roof window installed in a metal shingle standing seam roof with Wayne Quarles.
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Standing Seam Metal Shingled Roof Installation

Bob intalls a standing-seam metal shingled roof with roofing contractor Dean Fraser. Used primarily on agricultural buildings and in the northern climates, the metal roof is excellent at shedding snow ...
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Hanging Drywall Inside the Skylight

Bob interviews drywall contractor Mark Richardson, as he hangs drywall inside a skylight and attaches the corner bead, then applies a filler coat of Dura-Bond.
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Installing Protective Features Video Clips

(HA0822)
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Installing a Fire Sprinkler System

A Grinnell commercial-type sprinkler system is installed in the garage and Bob gets a quick history of the fire sprinkler concept. Bob also gets a few tips on installing a ...
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Installing a Lightning Rod

The lightning rod system installed on the Dream Garage by J & G Lightning Protection, inc. of Pittsburgh, PA will draw the lightning towards it and give it a safe ...
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Discussing the Home Security System

Bob discusses the wireless alarm system that is being installed in the garage. Becuase the building will often be unoccupied, the alarm also acts as a monitor for fire sprinkler ...
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Installing a Staircase and Paneling Video Clips

(HA0823)
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Landscaping Plans

Bob talks with horticulturist Ruth Foster about landscaping for the barn. Ruth explains a few techniques used to assist in drainage and weed control. She outlines the plants she has ...
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Building Wooden Stairs

Bob helps carpenter Bob Ryley cut and install stairs leading to the garage's storage area. Starting with the stringers, Bob and Ryley secure the framework and add the risers and ...
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Heating and Lighting Video Clips

(HA0824)
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Installing Garage Door Openers

Carl Redhead is on hand to help install the garage door openers on the automotive end of the barn. Carl explains the various brackets and beams used to mount the ...
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Discussing the Radiant Heat and Hot Water Boiler

John Marran of Energy Kinetics and heating expert Frank Iadarola review the System 2000 boiler system that will supply heat to the hydronic floors and units at either end of ...
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Installing Track Lighting

Track lighting is installed in the garage portion of the barn. Bob reviews the hardware, bulbs and mounting techniques used. New acrylic filters are used to reduce weight and ...
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Setting Up the Workshop and Garage Video Clips

(HA0825)
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Staining the Interior

Bob and painting contractor Milo Moran roll solid stain inside the boat barn on the yellow pine plywood walls. While stain is not usually used on inside walls, a single ...
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Speed-Rail® Hardware Stair Rail Construction

Bob and Ryley install a railing for the stairs to the storage area. They use Speed-Rail® hardware from Hollaender which is typically used in commercial applications. With its slip-on design ...
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Talking Indy Race Cars with Lyn St. James

1992 Indianapolis 500 Rookie of the Year Lyn St. James visits the Dream Garage to share her automotive expertise with Bob. Together they look under the hood of lumberman Tony ...
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Barn Tour Video Clips

(HA0826)
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Review of the Post-and-Beam Barn

This is the final visit to the post-and-beam barn project, for a grand tour and a review of some of the great features installed over the last thirteen weeks. Bob ...
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Tour of the Completed Boat Barn

Bob takes a close look at the boat barn part of the building. He highlights a few of the interior features including the lighting and mechanical systems. Ryley builds a ...
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Heavy-Duty Metal Shelving and Preparing the Boat for Winter Storage

In the loft, we put together a metal shelving system from InterMetro that's sturdy enough for industrial use. The boat arrives on a hydraulic trailer and is prepped for winter ...
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