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Caulk and Weather Strip

Warmed or air-conditioned air mixes with outside air through gaps in your home's thermal envelope—exterior walls, windows, doors, the roof, and floors. Such air leaks can waste large amounts of energy.
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Application - Although not a high-tech operation, caulking can be tricky. Read and follow the instructions on the compound cartridge. And save yourself some trouble by remembering a few important tips:
  • Clean all areas to be caulked for good adhesion. Remove any old caulk and paint, using a putty knife or a large screwdriver. Make sure the area is dry so you won't seal in moisture.
  • Hold the gun at a consistent angle. Forty-five degrees is best for getting deep into the crack. You know you've got the right angle when the caulk is immediately forced into the crack as it comes out of the tube.
  • Caulk in one straight continuous stream, if possible. Avoid stops and starts.
  • Send caulk to the bottom of an opening to avoid bubbles.
  • Make sure the caulk sticks to both sides of a crack or seam.
  • Release the trigger before pulling the gun away to avoid applying too much caulking compound. A caulking gun with an automatic release makes this so much easier.
  • If caulk oozes out of a crack, use a putty knife to push it back in.
  • Don't skimp. If the caulk shrinks, reapply it to form a smooth bead that will seal the crack completely.

Weather Stripping
Selection -
Weatherstripping can seal leaks around movable joints, such as windows or doors. You need to choose a type of weatherstripping that will withstand the friction, weather, temperature changes, and wear and tear associated with its location. For example, when applied to a door bottom or threshold, weatherstripping could drag on carpet or erode as a result of foot traffic. Weatherstripping in a window sash must accommodate the sliding of panes—up and down, sideways or out. The weatherstripping you choose should seal well when the door or window is closed while allowing it to open freely.

Choose a product for each specific location. Felt and open-cell foams tend to be inexpensive, susceptible to weather, visible, and inefficient at blocking airflow. However, the ease of applying these materials may make them valuable in low-traffic areas. Vinyl, slightly more expensive, holds up well and resists moisture. Metals (bronze, copper, stainless steel, and aluminum) last for years and are affordable. They can also provide a nice touch to older homes where vinyl might seem out of place. You can use more than one type of weatherstripping to seal an irregularly shaped space. Take durability into account when comparing costs.

Common Weatherstripping
Weatherstripping Best Uses Cost Advantages Disadvantages
Tension seal:
Self-stick plastic (vinyl) folded along length in a V-shape or a springy bronze strip (also copper, aluminum, and stainless steel) shaped to bridge a gap. The shape of the material creates a seal by pressing against the sides of a crack to block drafts.
Inside the track of a double-hung or sliding window, top and sides of door. Moderate; varies with material used. Durable. Invisible when in place. Very effective. Vinyl is fairly easy to install. Look of bronze works well for older homes. Surfaces must be flat and smooth for vinyl. Can be difficult to install, as corners must be snug. Bronze must be nailed in place (every three inches or so) so as not to bend or wrinkle. Can increase resistance in opening/closing doors or windows. Self-adhesive vinyl available. Some manufacturers include extra strip for door striker plate.
Felt:
Plain or reinforced with a flexible metal strip; sold in rolls. Must be stapled, glued, or tacked into place. Seals best if staples are parallel to length of the strip.
Around a door or window (reinforced felt); fitted into a door jamb so the door presses against it. Low Easy to install, inexpensive. Low durability; least effective preventing airflow. Do not use where exposed to moisture or where there is friction or abrasion. All-wool felt more durable and more expensive. Very visible.
Reinforced foam:
Closed-cell foam attached to wood or metal strips.
Door or window stops; bottom or top of window sash; bottom of door. Moderately low Closed-cell foam an effective sealer; scored well in wind tests. Rigid. Can be difficult to install; must be sawed, nailed, and painted. Very visible. Manufacturing process produces greenhouse gas emissions.
Tape:
Nonporous, closed-cell foam, open-cell foam, or EDPM (Ethylene Propylene Diene Monomer) rubber.
Top and bottom of window sash; door frames; attic hatches and nonoperable windows. Good for blocking corners and irregular cracks. Low. Extremely easy to install. Works well when compressed. Inexpensive. Can be reinforced with staples. Durability varies with material used, but not especially high for all; use where little wear is expected; visible.
Rolled or reinforced vinyl:
Pliable or rigid strip gasket (attached to wood or metal strips.)
Door or window stops; top or bottom of window sash; bottom of a door (rigid strip only). Low to moderate. Easy installation. Low to moderate cost. Self-adhesive on pliable vinyl may not adhere to metal; some types of rigid strip gaskets provide slot holes to adjust height, increasing durability. Comes in varying colors to help with visibility. Visible.
Door sweep:
Aluminum or stainless steel with brush of plastic, vinyl, sponge, or felt.
Bottom of interior side of in-swinging door; bottom of exterior side of exterior-swinging door. Moderate to high. Relatively easy to install; many types are adjustable for uneven threshold. Automatically retracting seeps also available, which reduce drag on carpet and increase durability. Visible. Can drag on carpet. Automatic sweeps are more expensive and can require a small pause once door is unlatched before retracting.
Magnetic:
Works similarly to refrigerator gaskets.
Top and sides of doors, double-hung and sliding window channels. High Very effective air sealer.
Tubular rubber and vinyl:
Vinyl or sponge rubber tubes with a flange along length to staple or tack into place. Door or window presses against them to form a seal.
Around a door. Moderate to high. Effective air barrier. Self-stick versions challenging to install.
Reinforced silicone:
Tubular gasket attached to a metal strip that resembles reinforced tubular vinyl
On a doorjamb or a window stop. Moderate to high. Seals well. Installation can be tricky. Hacksaw required to cut metal; butting corners pose a challenge.
Door shoe:
Aluminum face attachment with vinyl C-shaped insert to protect under the door.
To seal space beneath door. Moderate to high. On the exterior, product sheds rain. Durable. Can be used with uneven opening. Some door shoes have replaceable vinyl inserts. Fairly expensive; installation moderately difficult. Door bottom planning possibly required.
Bulb threshold:
Vinyl and aluminum
Door thresholds Moderate to high. Combination threshold and weatherstrip; available in different heights. Wears from foot traffic; relatively expensive.
"Frost-brake" threshold:
Aluminum or other metal on exterior, wood on interior, with door-bottom seam and vinyl threshold replacement.
To seal beneath a door. Moderate to high. The use of different materials means less cold transfer. Effective. Moderately difficult to install, involves threshold replacement.
Fin seal:
Pile weatherstrip with plastic Mylar fin centered in pile.
For aluminum sliding windows and sliding glass doors. Moderate to high. Very durable. Can be difficult to install.
Interlocking metal channels:
Enables sash to engage one another when closed
Around door perimeters. High. Exceptional weather seal. Very difficult to install as alignment is critical. To be installed by a professional only.

To determine how much weatherstripping you will need, add the perimeters of all windows and doors to be weather stripped. Then add 5 to 10 percent to accommodate any waste. Also take into consideration that weatherstripping comes in varying depths and widths.

Application - Weather-stripping supplies and techniques range from simple to the technical. Consult the instructions on the weather-stripping package. Here are a few basic guidelines:

  • Weatherstripping should be applied to clean, dry surfaces in temperatures above 20° F (-7° C).
  • Measure the area to be weather stripped twice before you cut anything.
  • Apply weatherstripping snugly against both surfaces. The material should compress when the window or door is shut.


© 2004 U.S. Deptartment of Energy

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