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Loose-Fill Insulations

Whether you are increasing the insulation levels in your current home or selecting insulation for a new home, choosing the right insulation material can be challenging. Fibrous loose-fill insulations such as cellulose, fiberglass and rock wool are options you may wish to consider.
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Insulating Capacity - A material's resistance to heat flow is expressed as its R-value. The higher the R-value, the better the material insulates, and the lesser the thickness you will need. (However, in an open, unrestricted attic application, the height limit of insulation thickness is of no great concern. But if you use your attic for storage, heavy objects will compress insulation and decrease its benefits.) Different insulations also have different densities, or weights. There are weight limits for certain ceiling types.

Weight limits and other factors at R-38 insulation levels are shown in the chart on this page for the three primary types of loose fills. (R-38 is a commonly recommended ceiling insulation level in many parts of the United States.

Weight - Ceiling drywall can sag under heavy loads, such as those sometimes created by insulation. One drywall manufacturer recommends loads of no more than 1.3 pounds per square foot (6 kilograms per square meter) for 1/2-inch (1.3-centimeter) ceiling drywall with framing spaced 24 inches (61 centimeters) on center. The limit increases to 2.2 pounds per square foot (11 kilograms per square meter) for framing spaced 16 inches (41 centimeters) on center and for 5/8-inch (1.6-centimeter) drywall.

Loose-fill cellulose and rock wool, being heavier materials, could cause the ceiling to sag if installed at R-38 on 1/2-inch (1.3-centimeter) ceiling drywall with framing spaced 24 inches (61 centimeters) on center (see chart). Therefore, when deciding whether to use these materials for new construction, consider switching to 5/8-inch ceiling drywall or, if possible, changing your ceiling framing widths to 16 inches on center.

Some cellulose and rock wool insulation manufacturers include weight limit information on the bag. Because fiberglass is much less dense, its weight on ceiling dry-wall is not a concern.

Convective Heat Loss - Convection is heat flow caused by air cur-rents. Convective heat loss in insulation is rare, but it can occur when large temperature differences above and below insulation create tiny air currents (called "convection loops") within the insulation. Studies have shown that convective heat loss can occur with lighter density loose-fill fiberglass at the very low attic temperatures possible in extremely cold climates. Depending on the attic temperature, the insulation's measured R-value could decrease by as much as 50%.

To minimize these convection loops and their associated effects, some researchers suggest installing blown-in cellulose or a fiberglass blanket on top of the loose-fill fiberglass. Another solution is to purchase one of the currently available "convection blanket" products that can inhibit this convective heat loss.

Cellulose and rock wool are more resistant to airflow than fiberglass because they are denser. They may also be more effective at reducing air leakage and associated heat loss, because their higher densities cause them to settle and seal more around rafters and in corners.

Sprayed-in-place foam insulations are an alternative to loose fills in some applications. They offer higher R-values at lower thicknesses than loose fills and, when properly installed, can help stop air leakage.

But no insulation, by itself, provides an effective air retarder because it cannot completely block airflow. Installing an air retarder along with your insulation and using caulking and weatherstripping seals all gaps and greatly reduces air infiltration into your home (see the section on Air Retarders that follows).

Settling and Loss of Insulating Capacity - May loose-fill insulations installed in attic cavities will lose some of their installed R-value over time because of settling. Cellulose loose fill settles more than rock wool or fiberglass loose fill-about 20% compared to roughly 2% to 4%. Therefore, install about 20% more blown-in cellulose insulation to offset this settling. Cellulose manufacturers are required by federal law to state "settled thickness" on their bags. Because this can be confusing to consumers, many cellulose producers also specify "installed thickness" on their bags. Regardless, installed thickness can be estimated by adding 20% to the stated settled thickness, but be sure not to exceed previously mentioned weight limits.

Researchers say that it is possible to install loose-fill insulations in wall cavities without settling. If the cavity is completely filled with insulation at the proper density, no significant settling should occur. A general density guideline for walls is roughly 3.5 pounds per cubic foot (17 kilograms per cubic meter) of wall cavity for cellulose and 1.5 pounds per cubic foot (7 kilograms per cubic meter) for fiber-glass or rock wool. These specifications are roughly twice the density of horizontal applications.

One expert suggests this easy-to-follow guideline to ensure that wall cavities are being filled at a density sufficient to prevent settling. Use roughly one 30-pound (13-kilogram) bag of cellulose or about 15 pounds (8 kilograms) of fiberglass or rock wool for every three wall cavities you fill. (Assumptions: 8-foot [2.4-meter] walls, with 16-inch [41-centimeter] on center wall cavities, and 2x4-inch framing studs.)

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