If you need to cut a bolt to proper length, first thread the nut on, past the cut mark. After cutting, file- off sharp edges, then back the nut off to clean up the threads. To clean up rusted or damaged threads on a bolt you want to salvage, cut a slot through the side of the right-size nut. Clamp the nut halfway into a vise with the slot down, then run the bolt into the nut. For more cleaning action, tighten up the vise on the nut.
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