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Author Archives: Chris Gardner

Chris Gardner

About Chris Gardner

Chris Gardner is an artist, writer, and sawdust-maker living and making messes in Columbus, Ohio. He's the editor-in-chief of the DIY home decor community Curbly.com, and the founder of ManMadeDIY.com, a craft, art, and design site for guys. Follow him on Twitter: @ManMadeDIY. Or check him out on Google+!

Inexpensive Ideas and DIY Tips for Storing Sandpaper

The more you take on DIY projects the more important storing sandpaper becomes to your productivity and peace of mind.

Storing Sandpaper - Folders

Photo: CGardner

When you first start tackling home projects, it’s no problem to hit the hardware store for one of those sandpaper multipacks. But the more you get into building and repair—or any work involving wood or metal—the more sandpaper becomes an item that you’ll want to keep readily accessible and in plentiful supply.

If that sounds like a hassle or an expensive proposition, don’t worry; it’s neither. Buying sandpaper in bulk actually saves money in the long run. At my local home improvement center, a pack of five 100-grit 5″ sanding disks costs $8, while a pack of 50 costs only $18.99. You do the math!

Of course, if you’re stocking up on sandpaper, you need a place to store it in an organized way. Here are some inexpensive solutions that have worked for me and other DIYers:

 

Storing Sheets of Sandpaper

Storing Sandpaper - Hanging Files

Photo: CGardner

I think the key to storing sandpaper is remembering that it’s paper. Basically, the goal should be to keep sandpaper sheets flat, crease free, and well organized.

In my own shop, I store sandpaper sheets in hanging file folders, different folders for different grits. It’s a perfect solution in my case, since the worktable housing my router and miter saw is built from two large filing cabinets, which I salvaged from a junior high school.

Filing cabinets may not work for everybody, but I love them. My benchtop drill press sits on one with casters, and I also have one dedicated to magazines, paper plans, and so on. Used filing cabinets are inexpensive and commonly available at thrift stores and on Craigslist.

An alternative idea: Use a hanging file box from the office supply store; add wheels to it, if you want. Other easy, customizable solutions include vertical file boxes or magazine holders with cardboard dividers.

Storing Sandpaper - Letter Organizer

Photo: hertzfurniture.com

If the office supply store doesn’t have what you’re looking for, try the places where scrapbookers shop. After all, these people are masters of organizing all kinds of paper. Follow their lead and seek out options like cube shelving or flexible poly envelopes. Artists, too, know their way around paper, so check out vendors of art supplies, whether in person or online.

 

Storing Sanding Disks and Belts

Storing Sandpaper - Packaging

Photo: CGardner

Sandpaper doesn’t always come in sheets. It just as often appears in specialized cuts to fit powered sanders. When purchasing sandpaper of this type, don’t throw away the packaging in which it is sold. There’s no need to reinvent the wheel. Specifically designed to store sandpaper, these molded plastic containers work well for the task. Label each one clearly, and if there have holes punched in their plastic (for retail display), hang them up on a pegboard.

Photo: Wood Magazine

Prefer to make your own? The diagram above, from Wood magazine, illustrates how you can build dedicated storage for sandpaper disks. Here, simple dowels protrude through the large holes in five- or eight-hole disks. Note that this only works with specific disks; it would not fit the pattern of holes in the sandpaper shown in the photo I’ve included.

A parting note on sanding belts: Due to their shape, they can be hung on anything you please. Just make sure to keep the belts loose and non-compressed. That way, you won’t crease the paper and create a sharp edge that could cut the wood while the belt spins.

What are your favorite solutions for sandpaper storage? Post your ideas in the comments below.

For more on workshop storage, consider:

Tool Storage
How To: Keep Your Tools Accessible
Smart Storage for Small Workshops


How To: Sand Wood

Sanding Wood

Photo: Chris Gardner

Sanding is the unsung hero of any project with wood. It can take a long time, and the results are subtle: Sanding does not transform your workpiece in the way that cutting it to size does. Nor does sanding deliver the “wow factor” of a rich stain. But make no mistake, it is the key step to be taken when turning raw wood into an investment piece, one that adds value to your home or lifestyle.

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DIY Workbenches: 5 You Can Build in a Weekend

The workbench is a DIY project’s hub. It’s where supplies are kept and progress gets made. Sure, you can buy a workbench, but unless you’re upgrading to a professional European-style model, I recommend building your own. A basic, customizable bench requires only two tools—a saw and a drill. Scroll down to see five DIY workbenches you can build in a weekend.

 

1. WORK TABLE

DIY Workbenches - Worktable

Photo: EAA

Designed for building small aircraft, this work table is built from easy-to-find materials and features simple yet rigid construction. Though it’s able to withstand a banging, the table is still lightweight and compact enough to be portable. I use a similarly designed bench in every single one of my projects and I love it.
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How To: Make a Mitered Corner

How to Make a Mitered Corner

Photo: CGardner

A mitered corner is formed by joining two pieces of wood, each cut to a 45° angle. One of the easier joints to cut, a mitered corner does not require a lot of special tools or setup time, yet it’s useful in a variety of applications.

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How To: Use a Miter Box

A miter box is a wonderfully simple, affordable tool that allows any DIYer to make accurate crosscuts in wood. Since these tools are hand-powered, they are quiet, and they’re light enough to be easily moved to any project location. An added benefit, the miter box minimizes and neatly contains sawdust, making it a viable sawing solution for those living in small apartments.

How to Use a Miter Box - Sawing Trim

Photo: peakprosperity.com

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Tips for Installing Tongue-and-Groove Paneling

Install Wood Paneling

Photo: Johnson + McLeod Design Consultants

Install wood paneling in any room to inject architectural detail, warmth, and character into your home. Traditionally used on the walls of kitchens and entryways, many homeowners have begun to install wood paneling in less likely places—bedrooms, for example.

All you really need is a wall, and the process is simple enough to be tackled by intermediate DIYers. Here are a few tips for success:

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5 Easy Ways to Contain Sawdust and Drill Debris

Contain Sawdust and Drill Debris

Photo: Chris Gardner

In the spring, summer, and fall at our house, we’re pretty active cyclists—for recreation, exercise, and transportation.

As any cyclist knows, storing bikes can be an issue. Rather than allow our bikes to occupy valuable floor space, I installed ceiling hooks on which we can hang our trusty two-wheelers.

The hooks proved to be a good solution to our storage problem, but installing the hooks posed a problem of its own. When drilling holes through wallboard and joists, how would I avoid getting totally covered in plaster dust and wood shavings?

I came up with this easy, inexpensive trick…

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How To: Remove Varnish and Other Wood Finishes

How to Remove Varnish and Other Wood Finishes

Varnish, lacquer, shellac and other clear coats are applied to protect wood furniture and flooring from scratches, scuff marks, and stains. Applied properly, these products do their job well—but what if you want to re-expose the wood grain for refinishing, repair, or restoration?

Then your first order of business will be removing the wood’s existing finish. There are many different clear-coat finishes, and if you don’t know the origins of your piece, it can be extremely difficult to distinguish between finish types.

Here are three ways to de-varnish wood when you aren’t sure what type of finish you’re dealing with.
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7 DIY Bathroom Storage Projects

If your vanity and medicine cabinets are anything like mine, they’re (1) too small, (2) too cluttered, and (3) work just well enough that you can’t justify the mess and expense of a remodel. Instead, opt to add some smart and stylish DIY bathroom storage solutions to make better use of the bathroom you already have.

 

1. MASON JAR ORGANIZER

DIY Bathroom Storage - Mason Jar Organizer

Photo: Liz Marie

Perfect for those little items, this easy and clever mason jar project makes for an attractive display while providing easy access to the bathroom products you use every day.
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5 Things to Do with… Hardware Cloth

Hardware cloth is a small, sturdy mesh product sold in rolls at your local hardware store or home center. Made from metal or plastic, hardware cloth cuts easily and can be used for all kinds of DIY projects around the house. Here are five ideas to get you inspired.

 

1. BUILD A PLANTER

Hardware Cloth DIY - Planter

Photo: The Hunted Interior

With hardware cloth to provide support for the soil and provide drainage, you can turn any number of unlikely containers into planters. I love this cinderblock planter (and table) project by Kristin from The Hunted Interior.
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