Patching Hardwood Floors
By Picardy Project on Mar 29, 2012
There are two heating vents in the floor in the TV Room that need to be patched. Here's the room right before we moved in
You can see the first one directly across the room, and then the second one is on the far left in the corner (you can only see the corner of it).
Neither are in service and the one on the left is normally covered by our couch. But it is a bit higher than the hardwoods so the couch can sometimes rock or shift. Once we're done with painting the room the next step is refinishing the floors, so we had to get to patching.
First up, the grate was removed
Why hello under the house
In order to patch the floor we had to rip out a bit of the existing boards at varying lengths in order to make it look like all the floors were installed at the same time, instead of like this horrible patch some idiot did in our hallway at some point
So we made marks on the floor for where the hardwoods would be cut out to
And after Chris built some subfloor support and added in a new subfloor...
...he used the flat prybar to pull up the boards
In order to get a clean edge on the wood when he ripped it out he used his Fein MultiMaster to cut into the wood
While of course being very careful not to cut into the wood on the left and right
And with a clean cut edge, this made prying up the boards a lot easier and with less cracking and splitting
We made sure to save the hardwood to reuse when we did the patch (while also using our leftover white oak that we purchased to match the existing floors when we installed hardwoods in the kitchen)
Next, Chris used Durham's Rock Hard Water Putty to level out the subfloor patch he made with the existing subfloor and to fill in any cracks
Once it dried Chris laid down red rosin paper which provides a separation between the subfloor and hardwoods so they are able to expand and contract separately
After that, it was just a matter of measuring things out and nailing them in place
Chris worked on the border first so that when he laid the perpendicular line of wood it would have a uniform flat edge to butt up against
Once the border was done, he moved on to the rest of the wood
He made sure to mix up the old hardwoods and our new hardwoods a little bit and used as much of the old ones as possible. Once I was done with some other projects I helped Chris by measuring out the boards and going outside to cut them while he laid them in place and got them nailed down.
The whole project from soup to nuts took Chris about 6 hours by himself. I was able to come in the last 30 minutes or so, but I was away at a crew lunch for the A's (it's almost baseball season!) for some of it and then working on other stuff. It probably would have taken about 1/2 that time if we worked together, but I don't think it took too long with Chris working solo, and it turned out great!
I can't wait to see how things look when it all gets sanded down and stained so it looks a lot more uniform.