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Manhattan Remodel and Cape Cod Affordable > Episode 2: Demolition in the Manhattan Brownstone

Installing the Chimney Liner

Project: Manhattan Remodel and Cape Cod Affordable, Episode 2, Part 3

The big story is the cornice molding found in tact when the drop ceiling came down. The molding will set a tone for the main living space, where the bricks have been removed to install a flue liner and drafting fireplace. All of the 40s wall, surface, and ceiling treatments are gone, along with the lath and plaster, leaving the bare brick and exposed joists from the original construction. Remodels have cut into the joist work or damaged it, so some reworking will be necessary to build up for the floors and ceilings. The floor joists are sistered to make a level, solid footing for the Georgia-Pacific Plytanium subflooring that goes under the wood floor. Laser levels allow the carpenters to set level lines throughout the apartment horizontally for the floor and vertically for the new steel studs they are installing. Finally, a flexible flue liner is run through the wall, and up the chimney for the new fireplace.

Part 1: Installing the Subfloor

Part 2: Installing the Chimney Liner

Bob and Chris Vila join Andy Grover of Hallsted Welles Associates for the installation of a new, flexible, stainless-steel chimney liner.

Grover has already completed exploratory demolition at the smokebox, above the fireplace. A probe the width of the chimney opening was inserted and run down the chimney to determine the flue length. Then a video-scan camera was inserted and run the length of the chimney to look for any obstructions or irregularities that might need to be cleared.

Grover is using a heavy-gauge, 304 stainless-steel alloy liner with a lifetime warranty for wood-burning fireplace use. Grover explains that there was once a cast-iron firebox that is no longer present.

The decision to use a flexible liner rather than terra cotta means they need only punch a small hole in the brick, rather than tearing out the chimney wall from the fireplace to the roof. A nose cone and hook are attached to the liner and it is winched up from the roof. Once in place, a 30-watt draft inducer will be installed to ensure steady drafting for the new chimney.

Part 3: Installing Steel-Stud Framing

This project deals with two very different notions of home. Bob begins on New York City's Upper West Side, where an 1890s Brownstone is revitalized through high-quality craftsmanship and sensitive design. New York's past meets its present, as the entire floor is recaptured and refurbished to create a spacious urban apartment on the doorstep of Central Park.

At the same time, Bob works with a Cape Cod developer to apply Massachusetts land use statute 40B to create affordable housing, and a neighborhood of homes in Mashpee, MA. These Energy Star certified homes show how quality building practices and reasonable asking prices can work together to provide livable, affordable homes and neighborhoods to those who work in our communities.

Also from Manhattan Remodel and Cape Cod Affordable

Episode 1 - A New Lift for a Manhattan Brownstone
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Description:
Bob is on Manhattan's Upper West Side to renew a 2,000-square-foot Brownstone apartment. First, he looks at what made Brownstones significant, including their details and façades.<br> <br> Inside the building, Bob shows how the space was cut up in the 1940s to make a warren of rooms. These walls and finishes will be removed as the space is gutted to prepare for new studs, walls, plumbing, and finishes.<br> <br> Pieces will be salvaged for architectural resale, including the pink sink from the bathroom and the retro cabinets in the kitchen, but everything else will go. Bob also visits Central Park, its caretakers, trees, and monuments.
Episode 3 - Building Affordable Homes on Cape Cod
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Description:
Affordable housing is the story in this project as Bob heads to Mashpee, Massachusetts on Cape Cod, where a state law is helping put higher density, affordable housing in place for four families who live and work in the community. Bob meets Pat Fiero of the Housing Assistance Corporation who explains the hurdles faced by families needing to live near their workplaces in a town where the average home price is $450,000. Bob visits Mashpee Commons and looks at mixed-use development that is providing a town center, housing, commercial property, recreational space, and a new church as a start to this new town development. Bob also meets the developer, Joe Valle, who explains the challenges in developing affordable housing and how this project was made possible by invoking Massachusetts? 40B land use and development law. On site, Bob Bevilaqua moves the earth to prepare the sites, shows the tie-offs for electrical and phone lines, and explains the drainage plan.
Episode 4 - Falmouth's Model for Quality Affordable Housing
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Description:
Bob visits with John Druley of Quaker Homes in Falmouth, Massachusetts. Druley is developing a parcel of land in Falmouth that will have eight homes, two of them affordable for families earing a modest income. Bob and Druley discuss the reality of housing in Falmouth, where one-acre building lots are required for new housing. A lot, Druley explains, will sell for around $300,000 with no construction. For this development, Druley has invoked Massachusetts' Act 40B to gain relief from zoning restrictions such as the one-acre minimum lot size. In return, Druley must make 20 percent of the homes available as affordable homes, for those earning up to 80 percent of the area's median income. The lots are 10,000 sqaure feet with a 40-foot setback from the road, 10-foot sidelines, and a 45 to 50-foot backyard. The homes are 1,800-square-foot Capes with attached garages, clad in white cedar shingles, with skylights, architectural-style roof shingles, and no-maintenance, energy-efficient vinyl windows. Druley explains that the affordable and market-priced homes must be indistinguisable in design, materials, and layout. The state assigns a 40B auditor to monitor the project and assure that no corners are cut on the affordable homes, and that the developer earns no more than 20 percent profit from the development. Druley explains that the market-priced homes in the neighborhood will sell for between $375,000 and $400,000, which will help offset the $119,900 selling price for the affordable homes.
Episode 8 - Installing Drop Ceilings, Custom Windows, and Mechanicals
Episode 9 - Paneling the Kitchen, Installing Hot Water, and Hanging Doors
Episode 10 - Cladding, Insulating, and Zoning for an Affordable Home
Episode 13 - Installing Pre-Hung Doors, Hardwood Floors, and Gutters
Episode 14 - Affordable HVAC, Painting, Kitchen Cabinets and Counters
Episode 15 - Installing Glazed Wall Tile and a Pedestal Sink
Episode 16 - Refurbishing Wrought Iron, Custom Kitchen Cabinets, Profile Molding
Episode 17 - Kitchens, Feng Shui, and Energy Star Homes
Episode 18 - Finishing Details in the Manhattan Brownstone

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