Installing a Gas Furnace
Bob meets with Alex Alexander to check out the new gas furnace, before taking a trip to Alex’s shop to see how a computerized plasma cutter is used to cut out the ductwork.
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Building a Door
Bob meets with contractor Bob Ryley, who outlines the door construction process and builds the first of seven doors.
Installing a Large Window
Bob assists Michael Roach (from Marvin Windows) with installing a large setup of three windows on the gable end of the home.
Skylight Installation
Bob joins contractor Bob Ryley, who is installing a Velux skylight on a curb mount. Ryley describes the screws and mounting hardware used, and Bob demonstrates the flexible window design.
Visiting the Yestermorrow Design Build School
Bob visits the Yestermorrow Design Build School in Warren, VT, which espouses a unique philosophy on architecture. Bob meets with students and discusses their projects, examples of innovative building.
Rigid Roof Insulation
Bob helps contractor Bob Ryley install the roof insulation and the false rafter tails, or “jet blocks”. Bob discusses the advantages of this type of insulation, especially its R value.
Count Rumford Fireplace Construction
As the mason builds a Count Rumford fireplace, he describes the foundation built to support the hearth and the variety of bricks used throughout the fireplace.
Brick Plant Tour
Bob takes a field trip to East Windsor Hill, CT, where the bricks for the cabin project were made. Along the way, he learns about the manufacturing process bricks go through and the various machines that are involved.
Building the Staircase
Bob and contractor Bob Ryley build and install the stairs between the first and second story. Ryley explains the math involved in building a staircase and the process of framing stringers.
Installing the Decking and Joists
Bob helps contractor Bob Ryley install 4×10 douglas fir floor joists, and also put in 2 x 6 spruce tongue-and-groove decking on the second floor.