Building a Custom Modular Staircase

Project: Modular Mountain Retreat, Episode 3, Part 3

All of the work in progress is going on indoors, safe from the elements that can slow traditional home construction. The work underway includes roof assembly, subfloor installation, wall framing, and drywall application for the house's main living areas.

Tasks that are also ongoing include spackling and sanding, installing insulation, applying wall and roof sheathing, plus house wrapping and interior trim work.

Leviton structured wire boxes, which will form the backbone of the home's voice and data system, are also being installed, while, at the Simplex stair shop, the staircase for the project houses is being carefully assembled.
Part 1: Tour of the Simplex Modular Home Factory
Part 2: High-Speed Drywall Finishing
Part 3: Building a Custom Modular Staircase
Bob checks in with Thomas "Doc" Dougherty, the stair builder at Simplex Industries, to get a status update on the staircase construction Doc is overseeing for the modular home. Each staircase built at the Simplex plant is built specifically for one specific home.
Beautifully sited on wooded acreage with breathtaking views of some of the most beautiful countryside in New England, this Arts and Crafts style bungalow certainly doesn't look factory-built. You'd never know it was a modular home unless Bob took you to the Pennsylvania factory where it was built, almost from start to finish.

The house goes down the assembly line from framing, through wiring and plumbing, all the way to the installation of flooring and priming for paint.

The house is trucked to its pre-fabricated foundations on the lot, and start all the finishing touches that will prove that a modular house doesn't have to be a cookie-cutter affair.