How To: Mud Drywall
Achieve flawlessly flat surfaces on your construction project with this materials primer and step-by-step guide.
“Mudding,” the process of applying multiple thin coats of drywall compound to the joints and screw indentations in newly hung drywall, sounds messy—and it is. But when done correctly, the result is a wall so flat that few observers can spot the seams beneath. While professional drywall tapers make the task look easy, do-it-yourselfers find that it takes practice, skill, and—of course—the right stuff for the job (in this case, the mud itself and the tape that prevents cracks from appearing in the seams). This guide will give you a primer on materials as well as step-by-step instruction for how to mud drywall, so you’ll feel confident and not like you’ve got to muddle through!
MAKE SENSE OF MUD TYPES
The two basic categories of drywall mud, “premixed” and “powdered,” are available in a handful of additional options that can make it tough to choose the right product when faced with a dozen different types in the DIY store.
Premixed means just that: The mud has already been mixed with water to a smooth consistency and is ready to be applied. But within that category, you’ll find “all-purpose mud,” “topping mud,” and “lightweight, all-purpose mud.”
• All-purpose mud goes on smoothly and begins to harden in a couple of hours, depending on the temperature and humidity in the room. It’s suitable for all mudding applications, so if you’re a mudding newbie, use this one.
• Topping mud is used as a final top coating. It dries to a bright white and is easy to sand, making it a good choice for walls that will be painted a light color. Topping mud has less adhesion properties than all-purpose mud, so it’s not suitable for first and second coats.
• Lightweight all-purpose mud also dries to a lighter shade, making it suitable for walls that will take pale paint. Some pros use all-purpose mud for the first mudding application and then switch to lightweight all-purpose mud for the second and third applications.
Powdered mud, also called “setting mud” or “hot mud,” contains chemicals that react when water is added to hasten hardening time. This type of mud tends to shrink less than all-purpose premixed mud but it begins to harden very quickly. Quick-setting mud works well for pre-filling large gaps or smoothing over crushed drywall corners before starting the actual mudding process.
• Timed drywall mud: Setting mud is labeled by the maximum amount of time you have to work with it before it hardens. You can choose from 5-minute mud, 20-minute mud, or longer-hardening times, depending on your needs. If you use setting mud, mix only as much as you need, and wash your tools frequently as you work.
• Easy-to-sand setting mud: The chemicals in some types of hot mud harden into rock-like ridges on your walls, and you can spend hours trying to sand them smooth. Avoid this by choosing an easy-to-sand variety.
UNDERSTAND THE TYPES OF TAPE
During the mudding process, tape acts as a bond to keep the finished wall from developing cracks along the drywall seams. The different types of tape are “paper,” “mesh,” and “preformed”—and all three have their pros and cons.
• Paper tape is used almost exclusively by the pros because it’s very thin, which helps create imperceptibly smooth joints. Paper tape comes with a crease down the center that allows you to bend it along the crease to form sharp wall corners. It takes practice, however, to correctly bed paper tape in the first coating of wet mud without creating bubbles underneath.
• Mesh tape is made from fiberglass threads in an open-weave pattern and comes with adhesive on the backside. While it’s fairly simple to position mesh tape over a dry joint and then apply your first coat of mud on top, mesh tape is thicker than paper tape and can result in more noticeable joints when the wall is painted.
• Preformed tape, also known as preformed “corners,” may be made from paper, plastic, thin metal, or a combination of materials. It’s used on outside wall corners to achieve a smooth, uniform look. Some preformed corners require nailing while others attach with adhesive. If you’re not confident that you can successfully tape outside corners with plain paper tape, try preformed tape.
GET DOWN TO MUDDING!
Now that you’re familiar with mudding materials, familiarize yourself with the process as outlined here. Because paper tape offers the most professional results, we’ll detail how to mud with paper tape; if you’re using mesh tape, you’ll find some tips below that will help you use it correctly.
MATERIALS AND TOOLS Available on Amazon
– Canvas drop cloth
– Safety goggles
– Respirator mask (for sanding dried mud)
– Old clothing
– Drywall mud
– Heavy duty drill and paddle bit (if you’re mixing setting mud)
– Large plastic bucket (for mixing)
– Mud pan
– 6inch drywall taping knife
– 10inch drywall taping knife
– Insidecorner taping tool (optional)
– Drywall pole sander or power drywall sander
– Nylon bristle brush
– 5gallon water bucket (for cleaning tools as you work)
Cover the floor with a canvas drop cloth (plastic drop cloths can become dangerously slick) and don goggles and old clothing. Mudding is a messy process, and splatters can sting if they get in your eyes.
Remove the lid from the bucket of premixed mud. If using powdered setting mud, mix as recommended by the manufacturer, beating until smooth with a heavy duty drill fitted with a paddle bit.
Apply the first coat of mud to screw indentations and factory beveled joints with a 6-inch taping knife. Drywall panels come with slight bevels on both of their long sides. When the bevels are fitted together, they form a small indentation, about 2 inches wide, along the joints. Use the knife to smooth and work the mud evenly into the joint, filling the entire indentation and wiping away excess mud.
Cut and fit a piece of paper tape over the joint while the mud is still wet for a process called “bedding.” Use the 6-inch taping knife to gently smooth the paper onto the wet mud, working out bubbles as you go. Wipe away excess mud with the knife.
Tape inside corners next. With the 6-inch knife, apply a thin coat of mud to both sides of an inside corner, making sure to work it all the way into the center. Cut, fold, and fit a strip of pre-creased paper tape in the corner over the wet mud. Smooth the paper tape carefully in the wet mud, using either a 6-inch taping knife or an inside-corner taping tool that features a preformed 90-degree shape for easy bedding. Use light stroking movements to bed the tape without dislodging it from the corner. Wipe excess mud from the walls.
Apply mud to outside corners next. If using preformed tape corners, attach them as recommended by the manufacturer, and then smooth mud over the corners, using long vertical strokes on both sides to form a sharp, uniform corner.
Mud butt joints last, if necessary. You can avoid butt joints, which occur when un-tapered ends of a drywall panel are fitted together, by using sheets of drywall that span the entire room. But if dealing with ends that have no beveled indentations, it’s more challenging to get a smooth finish. Mud them as you did the beveled joints, taking care to use only as much mud as necessary to fill the joint and bed the tape.
Let all the mud dry before applying the next coat. Apply a second coat of mud to the screw indentations, beveled joints, and inside and outside corners in the same order you applied the first coat, only this time, use only mud. No need to add more tape. Just apply a thin layer of mud and wipe off all excess.
To do a second coat for butt joints, take the 10-inch taping knife, apply two swaths of mud, approximately 8 inches wide, along both sides of the first joint coat, but not on top of the original joint. This imperceptibly builds up the wall depth over a wider area to reduce the appearance of a bulky butt-joint seam. Feather out the edges of the swaths well with the knife for a smooth look.
Apply a third very thin coat of mud after the second coat dries. Use the 10-inch knife for all screw indentations, seams and corners. The wider knife allows you to feather out the edges of the mud to a razor thin application. Follow the same procedure for beveled joints and corners as before. On butt joints, apply a thin coat of mud over the previous swaths and the original mud joint. It’s not unusual for the mud swath on butt joints to be 2 feet wide or wider.
When the mud dries, apply one last thin coat only over the butt joints. Feather out the edges very well and let the mud dry.
Don your respirator mask and goggles prior to sanding. Use a drywall pole sander or, if it’s important to keep airborne dust at a minimum, rent a power drywall sander from your local construction rental store. Sand all joints and nail indentations until the wall is perfectly smooth. Now you’re ready to paint or wallpaper!
TIPS FOR MESH TAPE
Unlike paper tape that requires bedding in wet mud, self-adhesive mesh tape is applied over seams and then, when mud is applied, an adequate amount seeps through the mesh into the seam beneath. The order of taping is the same: Do screw indentations and beveled joints first, inside and outside corners next, and butt joints last. If you use mesh tape on flat joints, note that it’s not suitable for corners. Use pre-creased paper tape for inside corners and preformed tape for outside corners.